# B4 — Installation Manhour Takeoff
# Generated from A2 + A3 + A4
#
metadata:
  project: "Kingsford Hotel Bacolod \u2014 BMS"
  generated_from: A2-equipment-takeoff.yaml + A3-cable-schedule.yaml + A4-panel-schedule.yaml
  generator: _playbook/tools/generate-b4-installation-manhours.py
  production_rates:
    cable_pull_per_m: 0.33
    conduit_install_per_m: 0.13
    panel_install_per_unit: 5.0
    device_install_per_unit: 1.0
    cable_terminate_per_end: 0.25
    cable_test_per_cable: 0.25
    panel_powerup_per_unit: 1.0
    network_setup_per_drop: 0.5
  overhead_factor: 0.15
  trade_split:
    Wireman / Electrician: 0.65
    BMS Technician: 0.25
    Engineer / Supervisor: 0.1
  rate_basis: Conservative local-market estimate. Adjust rates at top of generator and re-run for project-specific tuning.
line_items:
- task: Cable pulling (control + network + power feeds)
  quantity: 7445
  unit: m
  rate_h_per_unit: 0.33
  hours: 2456.8
  notes: Total 7445 m. Includes 6864 m field, 485 m trunk, 96 m power feeds
- task: Conduit installation (BMS-scope branch conduit)
  quantity: 2605
  unit: m
  rate_h_per_unit: 0.13
  hours: 338.7
  notes: "Conduit fraction = 35% of total cable. Basis: Greenfield with co-installed ME-supplied tray for the trunk + horizontal runs (\u2248 10\u201315% of cable in conduit). BMS contractor installs new\
    \ PVC conduit for field-device drops and short panel-to-tray sections (\u2248 20\u201325%). Net 35% \u2014 between greenfield-pure (10\u201315%) and retrofit-pure (50\u201370%)."
- task: BMS field panel installation
  quantity: 8
  unit: panels
  rate_h_per_unit: 5.0
  hours: 40.0
  notes: Mount, dress, internal verification. Pre-built in shop.
- task: Field device installation (per equipment class)
  quantity: 161
  unit: devices
  rate_h_per_unit: per-class (see notes)
  hours: 158.5
  notes: "Per-class breakdown: FCU (guestroom/zone, hardwired)=90\xD70.75=67.5h; Multifunction Power Meter (Feeder)=10\xD71.00=10.0h; BMS Network Drop=8\xD71.00=8.0h; AHU (Chilled-Water-Served)=6\xD72.50=15.0h;\
    \ Calorifier (Hot Water Storage Tank)=6\xD70.75=4.5h; Recirculating Pump=6\xD70.50=3.0h; Exhaust Fan (General)=4\xD70.50=2.0h; Chiller (Package Water-Cooled)=3\xD71.50=4.5h; Primary CHW Pump=3\xD71.00=3.0h;\
    \ Condenser Water Pump=3\xD71.00=3.0h; Cooling Tower=3\xD71.50=4.5h; DOAS Unit=3\xD73.50=10.5h; Heat Pump=3\xD70.50=1.5h; Multifunction Power Meter (Main)=3\xD71.50=4.5h; BTU Meter=1\xD73.50=3.5h; Primary\
    \ CHW Pump (Standby)=1\xD71.00=1.0h; Cooling Tower (Common)=1\xD70.60=0.6h; CHW Bypass Header=1\xD72.50=2.5h; CHW Return Main Header=1\xD70.60=0.6h; CHW Supply Main Header=1\xD70.60=0.6h; Condenser\
    \ Water Header=1\xD70.60=0.6h; Hot Water Header Set=1\xD70.60=0.6h; Precooled Air Handling Unit=1\xD72.50=2.5h; Steam Boiler=1\xD74.50=4.5h"
- task: Cable termination (both ends per cable)
  quantity: 516
  unit: ends
  rate_h_per_unit: 0.25
  hours: 129.0
  notes: "258 field cables \xD7 2 ends"
- task: Cable continuity / insulation testing
  quantity: 258
  unit: cables
  rate_h_per_unit: 0.25
  hours: 64.5
  notes: Pre-terminate continuity + post-terminate insulation
- task: Panel power-up + smoke test (pre-commissioning)
  quantity: 8
  unit: panels
  rate_h_per_unit: 1.0
  hours: 8.0
  notes: Initial energization, smoke check, controller boot verification
- task: Network drop setup (patch + label + connectivity)
  quantity: 8
  unit: drops
  rate_h_per_unit: 0.5
  hours: 4.0
  notes: BACnet/IP and Modbus drops
- task: Field analog sensor calibration
  quantity: 93
  unit: AI points
  rate_h_per_unit: 0.6
  hours: 55.8
  notes: Calibrate 93 analog sensors against reference; typical 0.6 hr/sensor
- task: Fire-stopping / sealed cable penetrations
  quantity: 154
  unit: penetrations
  rate_h_per_unit: 0.5
  hours: 77.0
  notes: Estimated 30% of cable ends require sealed penetrations through fire-rated walls/floors at 0.5 hr each
- task: Site safety attendance (toolbox, JHA, HSE briefings)
  quantity: 3332.3
  unit: h
  rate_h_per_unit: 0.05
  hours: 166.6
  notes: 5% uplift on labor base hours
- task: Punch-list / rework allowance
  quantity: 3332.3
  unit: h
  rate_h_per_unit: 0.05
  hours: 166.6
  notes: 5% of base labor for as-installed deviations and minor rework
- task: As-built documentation (red-line + point DB export)
  quantity: 3332.3
  unit: h
  rate_h_per_unit: 0.04
  hours: 133.3
  notes: 4% of base labor for as-built drawings, red-line markup, point database export
totals:
  base_hours: 3798.8
  overhead_hours: 569.8
  total_manhours: 4368.6
  total_person_days: 546.1
  by_trade:
    Wireman / Electrician: 2839.6
    BMS Technician: 1092.2
    Engineer / Supervisor: 436.9
  schedule_estimate_weeks:
    1 person: 109.2
    2 person crew: 54.6
    3 person crew: 36.4
    4 person crew: 27.3
    6 person crew: 18.2
notes:
- Hours are per-task base hours. Trade split applies to total post-overhead hours.
- Schedule estimate assumes 5-day work week, 8-hr days, no concurrent activity overlap.
- Add ~10-20% if night-work for guestroom floors required (unlikely for greenfield per A-010-rev).
- Excludes engineering hours (B1+B2 covers programming hours separately).
- Excludes T&C hours (B3 covers commissioning hours separately).
